Pneumatic Golf Ball Launcher Designer

Design and optimize your pneumatic launcher with real physics calculations

0 ft
Max Distance

Trajectory

0
Flight Time (s)
0
Max Height (ft)
0
Range No Spin (ft)
0
Range With Spin (ft)
ft

Calculated Results

Muzzle Velocity
0 ft/s
Maximum Distance
0 ft
Time in Barrel
0 ms
Flight Time
0 s
Max Height
0 ft
Exit Pressure
0 psi
Muzzle Energy
0 J
Chamber:Barrel
0 :1
Seal Efficiency
0 %
Min Effective PSI
20 psi
Valve Efficiency
0 %
Exit Acceleration
0 g

Projectile : Golf Ball

TypeDiameterMassCd
Golf Ball42.67 mm45.93 g0.24
Tennis Ball66 mm57 g0.50
Ping Pong40 mm2.7 g0.50
Nerf Dart13 mm1.0 g0.40

Barrel : 1.5" x 36"

36"
6" 72"
Golf Ball Fit: SDR 21 @ 1.5" has 1.720" ID - provides ~0.040" clearance for a 1.680" golf ball. Ideal for minimal friction while maintaining air seal.
Seal Efficiency: 95%Excellent seal with minimal blow-by

Chamber : 2" x 24"

24"
6" 48"
80
20 150

Valve : QEV 1/2"

Valve TypeSizeCvOpen Time
QEV1/4"0.803 ms
QEV3/8"1.503 ms
QEV1/2"3.403 ms
QEV3/4"6.504 ms
QEV1"10.005 ms
Sprinkler (Mod)3/4"2.00*30 ms
Sprinkler (Mod)1"3.50*25 ms
Sprinkler3/4"1.50*55 ms
Sprinkler1"2.80*50 ms

* Sprinkler Cv values are effective values accounting for internal flow restrictions

Barrel Curve & Spin : 0 RPM

0" (straight)
0 6"
36" (full)
6" 36"
0.35
0.1 (slick) 0.8 (grippy)
2000
0 5000
Magnus Effect: Backspin creates lift force that extends flight distance. Higher spin = more lift, but also more drag.

Optimization : Zero Exit Accel

Goal: Zero Exit Acceleration
For maximum efficiency, the projectile should exit when chamber pressure equals atmospheric (~14.7 psi). This means all stored energy has been transferred to the projectile with no wasted pressure.
Optimize Barrel

Adjusts barrel length so the expanding air reaches atmospheric pressure exactly when the ball exits. Longer barrel = more time for air to expand = lower exit pressure.

Optimize Chamber

Adjusts chamber volume to match your barrel. Larger chamber = more air = more energy, but requires finding the right balance for zero exit pressure.

Note: These calculations assume isothermal expansion (slow process). Real launches are closer to adiabatic (fast), which is less efficient. Results are theoretical maximums - actual performance will be somewhat lower.

Valve Flow Comparison

Flow rate comparison at different pressure differentials. QEVs provide significantly faster flow due to larger effective orifice and minimal internal restrictions.

Pressure vs. Velocity

Velocity increases roughly with square root of pressure. Current operating point shown in red.

Pipe Reference Data

Nominal Size OD (in) ID (in) Wall (in) Pressure (psi) Projectile Fit

Physics Reference GGDT Comparison Guide →

Core Equations (Adiabatic)

Exit Pressure:
Pexit = P0 × (V1/V2)γ

Adiabatic Work:
W = P0V1/(γ-1) × [1-(V1/V2)γ-1]

Muzzle Velocity:
v = √(2E / m)

Where:
γ = 1.4 (air)
V1 = chamber + dead space
V2 = V1 + barrel volume

Magnus Lift Force

Lift Force:
FL = ½ × CL × ρ × A × v²

Spin Factor:
S = ω × r / v

Where:
CL = lift coefficient ≈ 0.5 × S
ρ = air density (1.225 kg/m³)
A = cross-sectional area
ω = angular velocity (rad/s)
r = ball radius (m)

Valve Efficiency

Transit Time:
ttransit = 2L / v (approx)

If ttransit ≥ topen:
ηv = 0.5×(topen/ttransit) + (1 - topen/ttransit)

If ttransit < topen:
ηv = ttransit / (2 × topen)

Cv Factor:
ηcv = min(1, √(Cv/5))

Trajectory

Drag Force:
FD = ½ × Cd × ρ × A × v²

Where:
Cd = drag coefficient
ρ = air density (1.225 kg/m³)
A = cross-sectional area (m²)
v = velocity (m/s)

Optimal angle: 30-40° with drag

Blow-by / Seal Efficiency

Gap Ratio:
rgap = (Abar - Aproj) / Aproj

Flow Competition Model:
η varies by gap regime (0.02-0.40)
Tighter fits → higher efficiency

Threshold Pressure:
Pmin = 20 + (rgap × 80) psi
Below threshold: η² penalty

Where:
Abar = barrel cross-section
Aproj = projectile cross-section
P = operating pressure (psi)
η = ηbase × ηdyn (total)

Effective Energy

Muzzle Energy:
E = W × (Aproj/Abar) × ηseal

Effective Energy:
Eeff = E × ηvalve × ηtype

Where:
W = adiabatic work (J)
ηseal = blow-by efficiency
ηvalve = valve open fraction
ηtype = 0.75 sprinkler, 1.0 QEV